2006 kawasaki mule 3010 service manual pdf download

Radiator Fan Motor Lead 3. Radiator Fan Switch 4. Horn Lead 5. Radiator Fan Motor Tube 7. Brake Light Switch 8. Brake Master Cylinder 2. Keep hose away from steering intermediate shaft. Install clamp in this direction. Main Harness Radiator Fan Switch Lead 2. Choke Cable Horn Lead 3. Differential Shift Cable Brake Light Switch Brake Pipe 5. Ignition Switch Lead 6.

Headlight Lead Left 7. Headlight Lead Right 8. Main Harness 9. Breather Tube 2. Brake Hose 3. Brake Pipe 4. Clamp 5. Front Brake Master Cylinder 2. Harness 4. Band 6. Right Brake Drum 7. Left Bracket 2. Right Bracket 8. Screw 3. Breather Tube 9. Clamp 4. Brake Pipe Band 5. Brake Cable Fuel Hose 6. Left Brake Drum Differential Shift Cable 8.

Parking Brake Cable 2. Throttle Cable 9. Left Parking Brake Cable 3. Transmission Shift Cable Right Parking Brake Cable 4. Leaf Spring 5. Power Outlet Connector Lead 2. Position Mark White Tape Water Temperature Warning Indicator 3. Brake Pipe Joint Light Lead 4. Accessory Connectors Ignition Switch Lead 5. Headlight Lead Left Steering Main Shaft Band 2. Fuel Pump Band European Model only 3. Cover Neutral Switch Lead Fuse Box 2. Parking Brake Switch Lead 3.

Starter Circuit Relay 4. Ground Lead Frame 5. Starter Motor Cable 6. Ground Lead Engine 7. Plug 8. Band 9. Reverse Light Switch Lead European Model Carburetor 3. Carburetor Air Vent Tube 4. Horn Button 2. Horn Switch Contact 3. Ground Lead 4. Front 7. Installation condition of horn switch contact Speedometer Cable 9. Speedometer Gear 2. Clamp the speedometer cable with other Plain Washer 6 mm 0. O-ring 3.

Diff Lock Cable 2. Cable Bracket 3. Cable Clamp 5. Choke Cable Lubrication Choke Cable Inspection Idle Speed Adjustment If the throttle pedal does not return properly, lubricate the throttle cable. If the free play is incorrect, adjust the throttle cable. Governor Arm 2. Pivot Arm 3. Link 4. Hole 5.

Turn the pivot arm. Turn the governor arm. Carburetor Throttle Full Open 8. Throttle Full Open 9. Governor Arm Clamp Nut Standard: If the clearance is not within the specified range, adjust the clearance by adding or removing the shims.

Pull the choke knob until the starter lever [B] on the carburetor begins to turn; If the cable does not move freely after lubricating, if the cable is frayed, or if the housing is kinked, replace the cable. If the idle speed is out of the specified range, adjust it. Turn the ignition switch OFF. Do not smoke. Make sure the area is well-ventilated and free from any source of flame or sparks; Because of the danger of highly flammable liquids, do not use gasoline or low flash -point solvents to clean the carburetor.

If the gasket is not in good condition, replace it. If there are any cracks, replace the float. If the element is very dirty or damaged, replace the ele- ment.

Turn the main switch OFF. Make sure the area is well-ventilated and free from any source of flame or sparks; this includes any appliance with a pilot light. Flow Chart Coolant Level Inspection Coolant Draining Coolant Filling Pressure Testing Water Pump Page Specifications — — — 18 psi Thermostat Air Bleeder Bolt Intake Manifold 2.

Air Bleeder Bolt Water Pipe 3. Thermostat 4. Radiator Cap 5. Reservoir Tank Filter 2. Thermo Valve 3. White Mark 4. Coolant Inlet 5. Coolant Outlet 6. Level the tube to the inlet pipe. Do not bulge the tube as a dotted line.

Face the projection on the valve body to the carburetor. If the cap is removed, the coolant will flow out from the reservoir tank. If the mechanical seal is damaged, the coolant leaks through the seal and drains through the passages.

Re- place the mechanical seal [A] or O-ring [B]. The radiator fan may start even if the ignition switch is off. If there are obstructions to air flow, remove them. If the corrugated fins [A] are deformed, carefully straighten them. The cap at the radiator has no valve. If the measurement is out of the specified range, replace the thermostat. Thermostat Valve Opening Temperature Avoid sharp bending, kinking, flattening, or twisting.

Cylinder Head Cylinder Compression Measurement Cylinder Head Removal Cylinder Head Installation Cylinder Head Warp M: Apply molybdenum disulfide grease. Grind the seating surface only until it is smooth. If the free length is less than the service limit, replace the valve spring with a new one. Valve Spring Free Length Standard: Service Limit: If the valve guide has worn past the service limit, replace the cylinder head. Valve Guide Inside Diameter 6.

Standard: Service Limit: 6. If the bearing has worn past the service limit, replace the rocker arm with a new one. Rocker Arm Inside Diameter Standard: Service Limit: Rocker Arm Push Rod Inspection If there are signs of leakage around the exhaust pipe gas- ket, it should be replaced. Air Cleaner Air Cleaner Housing Removal Air Cleaner Element Removal Torque Converter Torque Converter Removal Torque Converter Installation Torque Converter Case Removal Drive Belt Fit the joint location of the seal with the top of the case.

Fit the seal into groove of the case. Do not twist the seal. T8: 1. Belt Deflection — — — Belt Width Spider Wear Guide Clearance — If any measurements exceed the service limit, replace the belt. Belt Width Standard: Cover Bushing Inside Diameter [A] Sheave Bushing Inside Diameter [B] Spring Free Length [A] Standard: If the ramps [A] or the wear shoes [B] are damaged or worn, replace the ramp or the shoes.

If the wear shoe contact area width [A] is greater than the service limit, replace the shoe [B]. Engine Oil Flow Chart Engine Oil and Oil Filter Oil Level Inspection Excavator Manuals. Jet-Ski Manuals. Motorcycle, Scooter Manuals. Mower Manuals. Power Tool Manuals. Outboard Manuals. Snowmobile Manuals. Tractor Manuals. Utility Vehicle Manuals. New Products. Our Price:. Description more details.